How do you calculate expansion vessel size?
Expansion vessels are pre-charged with air that pushes down on a diaphragm, in turn, water enters the vessel on the other side of the diaphragm and begins to compress the air….
System Volume (L) | Expansion Vessel Size (L) | Boiler Output (kW) |
---|---|---|
1000 | 100 | 83 |
1500 | 140 | 125 |
2000 | 200 | 167 |
3000 | 250 | 250 |
How do you size a hot water expansion vessel?
A Short guide to sizing a Potable Expansion Vessel on an Unvented Mains Pressure System….Potable Expansion Vessel Sizing Guide.
Cylinder Size | Expansion Vessel Size |
---|---|
30 Litres | 5 Litre |
50-80 Litres | 8 Litre |
90-125 Litres | 12 Litre |
150-180 Litres | 18/19 Litre |
How much water does an expansion vessel hold?
Between 1 bar and 2.7 bar, the expansion vessel can hold an additional 6.2 litres, which is the so-called expansion volume. This is more than sufficient for the 3 litres of actual expansion water.

What size expansion vessel do I need for a 10 Litre water heater?
10 litre water heater – 2.8 metres of 15mm pipework. 15 litre water heater – 4.2 metres of 15mm pipework. 30 litre water heater – 8.4 metres of 15mm pipework. If your pipe-run is less than this, you will need an expansion vessel, and these are available from different manufacturers as kits.
What pressure should expansion vessel be?
Some important things to consider is the air pressure inside the expansion vessel. It rarely needs to be anything more than 1.5 bar in most domestic properties. Anything more and the water may not expand into the air at the required time and could risk the high pressure relief valve opening or worse.

What size expansion tank do I need for a 40 gallon hot water heater?
General Guidelines for Sizing an Expansion Tank
Water Heater Capacity | Supply Pressure (psi) | Expansion Tank Size |
---|---|---|
40 to 60-gallon | 40-50 psi | 2-gallon |
40 to 60-gallon | 60-80 psi | 3.2-gallon |
80-gallon | 40 psi | 2-gallon |
80-gallon | 50-60 psi | 3.2-gallon |
What pressure should the expansion tank be?
The recommended water pressure is between 50 and 60 PSI. Thermal Expansion Tanks contain an air bladder which is pressurized with air, and expands and contracts to absorb the expanded water from the water heater. needed. Check the air pressure in the Expansion Tank using a tire gauge.
What size expansion tank do I need for a 40 gallon water heater?
What happens if expansion vessel is too small?
When water is heated, it can expand to between four and nine per cent of its original volume. This means that an expansion vessel that is too small may not be able to perform its job sufficiently and won’t take enough water out of the system to bring the pressure back down.
What pressure should my expansion vessel be?
What is a white expansion vessel for?
The purpose of an expansion vessel is to help prevent overpressure situations with an unvented cylinder. As water is heated, it expands. The air within the expansion vessel compresses and absorbs additional pressure to help ensure that your water heater operates in a stable way.
What is the size of an expansion vessel?
Potable Expansion Vessel Sizing Guide Cylinder Size Expansion Vessel Size 90-125 Litres 12 Litre 150-180 Litres 18/19 Litre 210-250 Litres 24/25 Litre 300 Litres 35 Litre
How to calculate the gross capacity of FLEXcon expansion vessels?
The gross capacity of Flexcon expansion vessels is calculated as follows: expansion volume x 1.25 Gross capacity of vessel = –––––––––––––––––––––––– output Pre-charge pressure Pre-charge pressure 0.5 bar Pre-charge pressure 1.0 bar
What happens if the maximum output of an expansion vessel is exceeded?
If the maximum output of an expansion vessel is exceeded, the diaphragm may be subjected to tensile stress. This could lead to damage to the diaphragm or even cause it to rupture. •System water capacity
What is a diaphragm pressure expansion vessel?
Diaphragm pressure expansion vessel with an exchangeable bladder according to DIN 4807/3. For the use in heating installations with a working temperature of 120 °C (maximum temperature (bladder) of 70 °C) and for chilled water (cooling and airconditioning) installations.